Case Study: B
Transition to Automated Urethane Dispensing
A manufacturing facility producing urethane components relied on manual hand casting of hot cast urethane. This process involved skilled labor for mixing and pouring, high material waste due to inconsistencies, and long cycle times. The company implemented Summer Equipment's Automated Dispenser to replace manual casting.
Challenges with manual casting.
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Material Waste: Inconsistent mixing and pouring led to waste.
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Labor Intensity: Required 2–3 skilled operators per shift.
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Production Speed: Manual cycle time was 15–20 minutes per part.
%
Savings in Labour Efficiency
Manual Casting: 2-3 Operators
After Implementation: 1 Operator
%
Reduction in Material Waste
Manual Casting: 8-12%
After Implementation: <1%
%
Faster Cycle Time
Manual Casting: 15-20 min/part
After Implementation: 5-7 min/part
Consistency: High Repeatability
Automated dispenser offers a consistent ±0.5% tolerance.
Performance Comparison
ROI Over 12 Months
